This is something I'm surprised I haven't seen more info on. A friend of mine bought some shrink wrap bags recently and started experimenting. He cut the corners off the two open corners of the shrink wrap bag (To keep the corners from bunching up after being shrunk).
He then took an Ipod box, put a deck of cards in it padded with some paper to keep it from moving around, and put it in a 6" by 9" shrink wrap bag. After this he folded each side down against the box.
Then he took apart a heat laminator (A heated frying pan could work but will most likely burn the plastic),
turned it on, and after letting it warm up he carefully removed the top metal piece, holding it by the cords to keep from burning himself.
He held the corners down against the sides of the box like this.
and holding it in this position he pressed it against the bottom metal piece for a second, sealing it.
He then used a burner without the frying pan turned to simmer, and held the ipod/shrink wrap bag about 12" above the flame, slowly moving it to avoid burning a hole in the plastic, letting the heat shrink it tightly against the box, paying extra attention to the corners.
The end result looked like this.
Normally you would use a shrink wrap sealer to close the bag, and then shrink it with a heat gun, but since my friend didn't have one of these he made do with what he had. Ipods are sealed with a sealer and don't have the overlap shown in these pictures, but many items are shrink wrapped with this sealed overlap, meaning most people won't know the difference unless they've seen a lot of sealed ipods recently.
What do you guys think? Does this seem like a good idea for a return scam at walmart (Buying one, taking it out, and resealing it)? I also noticed that software and dvds are sealed the way my friend did it, but since the shrink wrap actually shrinks when being sealed, it's difficult to get it neat enough to look passable.
There's surely an endless amount of potential for shrink wrap, so if anyone here has any ideas or experience in this field, share the knowledge.